Predictive Maintenance
Reduce downtime, optimize service and spare-part costs.
Risk & Reliability Management
Predict reliability early (Prediction, RBD, Markov, LCC), plan and assess service risk (FTA, FMEA, MSG-3), and analyze failure data (FRACAS, ALT, Weibull).
R&R solution overview
The R&R solution suite helps businesses predict reliability as early as the design stage, establish effective maintenance strategies, and analyze failure data for continuous improvement.
Integrated with Windchill and ServiceMax, risk and reliability data is linked to the BOM and service history, creating a closed feedback loop that improves design.
Well suited to industries that demand high safety: aerospace, automotive, medical, energy, and heavy industry.
−30%
Unplanned downtime
+40%
Failure prediction accuracy
−25%
Maintenance cost
15+
Analysis methods
Why choose Risk & reliability management?
Industry standards compliance
MIL-HDBK-217, IEC 61709, IEC 60812, ARP 4761…
FRACAS / Weibull analysis
Make decisions based on real failure data from field service.
In-depth FMEA & FTA
Cause-effect and fault-tree analysis across the whole system.
Life Cycle Cost
Assess total cost of ownership (LCC) as early as the design stage.
Closed loop with PLM
Field failure data automatically updates FMEA and the BOM in Windchill.
Capabilities of Risk & reliability management
Reliability Prediction
Calculate MTBF using standards-based parts-count / parts-stress methods.
RBD & Markov
Model system reliability using block-diagram and state-based approaches.
FMEA / FMECA
Collaborative FMEA workshops, generating reports per AIAG-VDA and MIL-STD-1629A.
FTA
Build fault trees with logic gates and calculate top-event probability.
FRACAS
Track field incidents, perform root-cause analysis, and propose corrective actions.
ALT & Weibull
Accelerated life testing and Weibull/Lognormal distribution fitting for failure data.
Maintainability
Calculate MTTR, MDT, and analyze maintenance strategy.
MSG-3
Schedule maintenance using the MSG-3 methodology for aerospace/defense.
Customer testimonials
Airbus — Aviation safety
Reliability analysis per ARP 4761 for next-generation aircraft systems.
GE Healthcare — Medical equipment
FMEA and FRACAS for MRI equipment cut hospital incidents by 35%.
Caterpillar — Heavy equipment
Predictive maintenance based on IoT data, saving 20% on global maintenance costs.
Frequently asked questions
Is Windchill PLM required to use R&R?
Not required — R&R can be used standalone. However, integration with Windchill delivers the strongest closed-loop quality and BOM-based traceability.
Which FMEA methodologies are supported?
Supports both AIAG-VDA (automotive), MIL-STD-1629A, IEC 60812 (general), and dedicated industry templates (medical, aerospace).
Can data be imported from ERP/IoT/SCADA?
Yes. ThingWorx Connector, REST API, and file ingestion support automated data flow from ERP/IoT/SCADA.
Discuss Risk & reliability management with a NEAX expert
NEAX is a PTC implementation partner in Vietnam — roadmap consulting, business-driven configuration, training, and operational support.